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 My WR250R Build.

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WRXer
LordEndo
mudmojo
Coop
mordicai
mcdoudlehopper
IndigoWolf
No~One
motokid
nu_b
SheWolf
YZEtc
Jäger
MotoKirby
combo
TBird1
0007onWR
WRXR
cryptomundo
47une
24 posters
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AuthorMessage
47une

47une



My WR250R Build. Empty
PostSubject: My WR250R Build.   My WR250R Build. EmptyFri Apr 15, 2011 8:04 pm

Hi all,

Here is where I am going to document all the modifications etc that will be done to my newly purchased WR250R. It may be interesteing to some, it may not be to others, you decide whether you stay and read on.

So first off, I bought a bone stock 2010 black WR250R. It only had 3700km on it and was only 6 months old, so still still has a year and a half of its warrant!


My WR250R Build. Resized640x480_P1130444
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47une

47une



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyFri Apr 15, 2011 8:25 pm

The first thing I did was fitted a wolfman enduro tank bag.

My WR250R Build. IMG_0868

My WR250R Build. IMG_0873

My WR250R Build. IMG_0872
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47une

47une



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyFri Apr 15, 2011 8:44 pm

Next was fitting a Zumo 550 and a 12v outlet to power it.

Making up the mounting bracket and doing the wiring with fuse:

My WR250R Build. IMG_0883


Getting into the guts to find some wiring:

My WR250R Build. IMG_0929

My WR250R Build. IMG_0945


Mounting of the GPS:

My WR250R Build. IMG_0943

My WR250R Build. IMG_0940


Final mounting point for the 12V oulet:

My WR250R Build. IMG_1134

My WR250R Build. IMG_1137

My WR250R Build. IMG_1138


Last edited by 47une on Fri Apr 15, 2011 9:23 pm; edited 1 time in total
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47une

47une



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyFri Apr 15, 2011 8:48 pm

Next was removing the seat strap because it was annoying. Removed the bolts, strap came off, glued the foam back down:

My WR250R Build. IMG_0947
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47une

47une



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyFri Apr 15, 2011 9:22 pm

I then started knocking up some pannier racks to suit my old RJays bags. This will only be a temporary thing until I get my giant loop.

Back frame:

My WR250R Build. IMG_0877


Measuring and mounting of back frame on the right side. Using the pillion pegs for the front mounting point:

My WR250R Build. IMG_0956


Using the hole above the exhaust mount for the top mounting point:

My WR250R Build. IMG_0967

My WR250R Build. IMG_0968


For the rear mounting point I used the stock number plate section:

My WR250R Build. IMG_0964

My WR250R Build. IMG_0965



Right side complete:

My WR250R Build. IMG_0967



Left side front mounting:

My WR250R Build. IMG_0974


Left side top mounting using the helmet lock section:

My WR250R Build. IMG_0970


Both of the rear mounts in and done:

My WR250R Build. IMG_0972


Left side now complete also:

My WR250R Build. IMG_0977


From the rear:

My WR250R Build. IMG_0978


Bags just thrown over:

My WR250R Build. IMG_0981


Clean and undercoat:

My WR250R Build. IMG_0988


Completed ready for fitting:

My WR250R Build. IMG_1141


On the bike:

My WR250R Build. IMG_1144

My WR250R Build. IMG_1145

My WR250R Build. IMG_1146


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47une

47une



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyFri Apr 15, 2011 9:26 pm

I fitted a waterproof 12v outlet under the seat with fuse etc. This is used for a pump, charging phone etc so you don't need the ignition on like the 12v outlet at the front of the bike:

My WR250R Build. IMG_0992

My WR250R Build. IMG_0994

My WR250R Build. IMG_0995
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47une

47une



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyFri Apr 15, 2011 9:28 pm

Sanded out the scratches etc from the exhaust cover and painted it flat black. Not sure if I like it or not yet, might go silver:

Before:

My WR250R Build. IMG_0996

My WR250R Build. IMG_0998

After:

My WR250R Build. IMG_1133

My WR250R Build. IMG_1132
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47une

47une



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyFri Apr 15, 2011 9:31 pm

Went on a decent ride with the bike fully loaded, full ride report coming soon:

My WR250R Build. IMG_1194
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cryptomundo





My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyFri Apr 15, 2011 10:24 pm


nice work on your bike .. that last picture, it looks like everything is solid, nicely distributed .. just curious, will your back tire clear that cross bar support on your rack?
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cryptomundo





My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyFri Apr 15, 2011 10:26 pm


never mind the question about the crossbar, I just looked closer in one of the pictures and see how you did it .. for some reason I thought it was straight across
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WRXR

WRXR



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyFri Apr 15, 2011 11:56 pm

What kind of license place bracket is that? Suspect
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0007onWR

0007onWR



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptySat Apr 16, 2011 2:46 am

Nice job
Do you have to run the polution crap over there?
There's a bunch of room to be had under the seat with all the gear pulled out
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47une

47une



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptySat Apr 16, 2011 5:55 am

Crypto: Like you saw mate, yeah, they don't go straight across. They tyre will never hit.

WRXR: That is the standard issue Australian one.

0007onWR: Keeping the bike pretty well stock while it is still under warranty mate.
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TBird1

TBird1



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptySat Apr 16, 2011 6:52 pm

BTW, the muffler shield looks great in black.
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combo

combo



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptySun Apr 17, 2011 5:46 am

impressive job on the racks, i like the giant loop also but i wouldn't pay 400 after that effort, looks great too
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47une

47une



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyMon Apr 18, 2011 6:21 am

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47une

47une



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyThu Apr 21, 2011 4:01 am

Found a better spot for my rego label:

My WR250R Build. IMG_1308

My WR250R Build. IMG_1309
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47une

47une



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyThu Apr 21, 2011 4:22 am

Today I whipped up a quick bash plate. Just out of some old thin aluminium I had left over. I will be making a rallye style bash plate for it with the tool boxes either side when I get some thicker aluminium.


Cutting a template out of cardboard:

My WR250R Build. IMG_1310


Shape cut:

My WR250R Build. IMG_1315


Starting to bend up:

My WR250R Build. IMG_1316


The dodgy weld (gasless mig welding...... Shog

My WR250R Build. IMG_1317


Holes drilled and on the bike:

My WR250R Build. IMG_1324

My WR250R Build. IMG_1325

My WR250R Build. IMG_1326


I made it high to protect the radiator guard:

My WR250R Build. IMG_1327


This side needs to be bent in a little more. I also have to drill the oil drain plug hole and I may also do some holes in the front of it to let some airflow with some mesh behind it.

My WR250R Build. IMG_1328

My WR250R Build. IMG_1330

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47une

47une



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyThu Apr 21, 2011 4:27 am

Bought some bar end mirrors. Took them apart so they could mount to the bars:

My WR250R Build. IMG_1335


Fitted up with old mirrors on to see the difference:

My WR250R Build. IMG_1336


Both on and cleaned the front of the bike right up:

My WR250R Build. IMG_1337

My WR250R Build. IMG_1339


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MotoKirby





My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyThu Apr 21, 2011 11:10 am

Very nice,I like that your plate covers that exposed radiator hose. The mirrors look good too, I have got to do something with the stockers on mine. Where did you get those bar end mirrors?

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47une

47une



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyFri Apr 22, 2011 4:48 am

Yeah, I purposefully made the bash plate go up that high to cover the radiator hose. The mirrors were just from e-bay something like these:

http://cgi.ebay.com.au/Pair-Motorcycle-Bar-End-Mirror-Honda-Yamaha-KTM-BMW-/180652769803?pt=AU_Motorcycle_Parts_Accessories&hash=item2a0fbe820b




MotoKirby wrote:
Very nice,I like that your plate covers that exposed radiator hose. The mirrors look good too, I have got to do something with the stockers on mine. Where did you get those bar end mirrors?

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Jäger
Admin
Jäger



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyFri Apr 22, 2011 2:43 pm

That's the bash plate that everybody else should have built. HighFive was a casualty of insufficient bash plate coverage, somebody else reported a smashed pump cover the other day, and there's probably a few others out there as well by now.

Clean the lines and design up a little bit to spiff up the visual appearance, add the holes you mention, and you could easily end up being Sandman Parts v2.0, selling your good ideas to other members of the zoo... I'm probably low risk for damage caused by insufficient bash plate protection - but I think about it a lot when I'm up in the Rockies 70 miles from nowhere and zero vehicle traffic on the roads. I'd buy one...

BTW, for you and others with the underbar mirrors, can you actually get good visibility of traffic behind you with those things, or do they mostly just keep you legal. The stock mirrors are no screaming hell for visibility directly behind as it is without doing a little elbow tuck, so if underbar mirrors were the same or better, that would work for me.
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47une

47une



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyMon Apr 25, 2011 3:27 am

Today I fixed up the bash plate a bit. I folded in the left hand side more cause it was sticking out too far. I also drilled a hole for the oil drain plug. I don't like the hole though and am going to weld it over. It is only four bolts to take the bashplate on and off and I know that the hole is going to be the first place a rock or something goes and holes the engine case:

My WR250R Build. IMG_1364

My WR250R Build. IMG_1367

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47une

47une



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyMon Apr 25, 2011 3:28 am

Did an oil change. I ended up going with the proper Yamalube for the first change cause it comes with all the Orings and washers needed as well as the oil and filter.

My WR250R Build. IMG_1363

My WR250R Build. IMG_1362
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YZEtc

YZEtc



My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. EmptyMon Apr 25, 2011 6:54 am

Did you notice the oil change kit from Yamaha, originally intended for the 4-stroke YZs from 2003-onwards, doesn't have a drain plug washer in the 12mm size needed for the WR-250R/X?
Same story here in the USA.
It is a handy kit, though. :)
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My WR250R Build. Empty
PostSubject: Re: My WR250R Build.   My WR250R Build. Empty

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My WR250R Build.
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