Sorry for the delay, finally making progress. 1st Cycleracks sent me the wrong rack, so I had to wait for that to take care of itself. In the meantime I decided I wanted to give the moto-rack / cyclerack combo a try for a better solution to my wolfman bags. Of course the moto-rack was about a two month delay. Instead of doing everything else on my list I decided to do nothing, so now we finally begin.
Here are pics of where I am headed, anyone good at this stuff please provide better solutions as this is ok, but I would like something better.
Side view of Moto Rack. I installed the moto-racks without tightening any bolts, and then installed the cyclerack. I had to pull the cyclerack apart using slight force to clear the motorack on each footpeg, no big deal. May get slightly longer ones to be safe but the bolts from motoracks seem sufficient even with the cyclerack.
Rear view shows profile of each moto-rack, as well as the quick release system I copied from a KLR guy. I want to be able to swap cases between my motorcycles. I could use some help here.
Other side, same thing where racks share 1 bolt of passenger foot pegs, long enough and racks do not interfere with each other.
Moto-rack profile, sunk in on this side so there is overhang from the cycle rack. I will follow up with the wolfmans mounted.
And the case. This is a large Pelican case hopefully for extended trips into Baja Ca, and someday the world. I also want to purchase a small case for weekend trips, utilizing the same system interchangeably.
This pic shows moto-rack profile, and the case setup.
For my test I used composite shelf as it was cheap and fit into my backpack, a plus when riding the bus. I am thinking about a plastic cutting board type material replacing this for the final product as I saw someone mention it elsewhere, but do not know price, availability etc. Any other suggestions on both what material, and how you would attach to the rack are welcome.
The wooden tracks are some composite decking material, found this method from "oldrice" KLR guy, he has a tutorial online somewhere. Purchased the material and then cut some pieces down to 10 or 11 inches long, I cut enough for the wr250 and klr650. Then cut those pieces down the middle lengthwise at 45 degrees, to create the dove tail.
The plan is to attach the U-bolts to the rack, then cut them down with a dremel and gluing a rubber cap on each nut to clean them up a bit. Can I do that? It would be nice to instead of leaving them where they are, to move them over a few inches so they end up under the wooden track hidden out of site, but I am doing everything with hand drill and dont know if I can pull that off. The bolts that go through the wooden track, go through the composite board, and then through a scrap of the decking as well, which I will bolt the surf rack to. I will also screw the rack to the scrap piece for more support, but it should be pretty solid.
You can see the Surf Rack resting under the setup, I am going to wait to attach that until after the rest is in its final positions. Should work fine, but I will need to drill holes into the surf rack as the carver opening down the middle is right on the cyclerack metal. Will also need to test fit with the bags and see how far they stick out. Its kind of limited in space so slightly worried, but I think it will work. Thanks for any help to make it look less ghetto, but function is def my main priority.
I ordered some heated grips, once they come in I will install the HighwayDirtBike hand guards lying on my floor, and then then IMS tank. Need to remove the canister since I have a CA bike before I can install the skid plate, but at least I am making progress.