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 Another WR250R Rear Rack (Designed with options)

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+14
mordicai
grw800
Arkmage
JayTee
Akasy
mnormand
gatorfan
Berwyn Henderson
wjfawb0
SpiritWolf15
SheWolf
greer
X-Racer
GsVs
18 posters
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GsVs





Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyWed May 19, 2010 1:12 pm

Another WR250R Rear Rack (Designed with options)
(I’ve had this for a while .. sorry for just getting around to posting)
I had been wanting a wide rack to better support the tailbag so I sketched it up in CAD and sent it to Tom at AMS http://www.automotivemachine.com/moto.htm -- he did the analysis and cleaned it up a bit
Below is the result .... a very strong rack with plenty of options
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Another WR250R Rear Rack (Designed with options) WR-Rack4
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Another WR250R Rear Rack (Designed with options) WR-Rack3
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Fits and supports my Tailbag perfectly …
Another WR250R Rear Rack (Designed with options) WR-RackTB1
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Another WR250R Rear Rack (Designed with options) TCI-WR-ST
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Another WR250R Rear Rack (Designed with options) TCI-WR-Bike
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Comes with pre-drilled holes for mounting a RotoPax across or front-to-back.
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Another WR250R Rear Rack (Designed with options) WR-RackRPS1
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The RotoPax should be flipped over so the spout is on the left side of the bike.
Another WR250R Rear Rack (Designed with options) WR-RackRPS2
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Another WR250R Rear Rack (Designed with options) WR-RackRPS3
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Another WR250R Rear Rack (Designed with options) WR-RackRPL2
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Another WR250R Rear Rack (Designed with options) WR-RackRPL1
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Another WR250R Rear Rack (Designed with options) WR-RackRPS-TB2
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Another WR250R Rear Rack (Designed with options) WR-RackRPS-TB1
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Also comes pre-drilled for the Givi MonoKey lugs for mounting a Givi MonoKey Topcase.
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Another WR250R Rear Rack (Designed with options) WR-RackGivi1
Plenty of solid Aluminum in the center just in case you come up with something else to solidly mount -- all while still providing plenty of slotted areas for straps and the such.

Tom has since adjusted the length of the spacers so the rack is now just a tad bit lower and fits parallel to the rear tail plastic.
A couple of pictures with the shorter spacers
Another WR250R Rear Rack (Designed with options) IMG_2250-Crop
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Another WR250R Rear Rack (Designed with options) IMG_2253-Crop
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Last edited by GsVs on Tue Jul 13, 2010 6:37 am; edited 2 times in total
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X-Racer

X-Racer



Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyWed May 19, 2010 1:23 pm

Nice... Great example of form following function as well as overall bike use versatility/adaptation.
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greer





Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyWed May 19, 2010 2:02 pm

That's slick. Smart, too.

Sarah
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SheWolf
Alpha Rider
SheWolf



Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyWed May 19, 2010 3:48 pm

Looks pretty skookum Larry! Another WR250R Rear Rack (Designed with options) 61865 Any idea on pricing?

_________________
A wolf's voice echoed down the mountain 'Share the bounty of the hunt with your brothers and sisters, and forever be strong and free.' Another WR250R Rear Rack (Designed with options) Wolf_b10
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SpiritWolf15

SpiritWolf15



Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyFri May 21, 2010 12:36 am

Nice rack, is it only going to be available for the WR or are there going to be made as a "universal" thing for most bikes?
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GsVs





Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Price --- Universal   Another WR250R Rear Rack (Designed with options) EmptyWed Jun 02, 2010 12:19 pm

Hey SheWolf and Tibarus ...

Price -- not cheap - but I like the options, even thou I sketched it up in CAD Tom had to do tons of clean-up in his tooling program as the file didn't translate well ... but now that he has the file additional ones would be easy to make (and cheaper then I paid)- If anyone would like one contact Tom as AMS.

Universal -- depends on what you are putting it on -- Talk to Tom - I bet he could make it work.
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wjfawb0





Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyMon Jun 07, 2010 2:24 pm

Thanks for the post. I just ordered a big rack from Automotive Machine and Supply. It should work nicely for my upcoming long ride through the mountains. At the moment I just have a cortech sport tail bag on the back, but this rack should allow me to add a gas tank and larger bags.
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Berwyn Henderson





Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyThu Jun 10, 2010 12:06 pm

Another WR250R Rear Rack (Designed with options) 945348 I have one of these on my wrr, it made it thru the eastern part of TAT with a helmut bag full of things like a one gal of gas, tools, tubes,extra clothing, tire patch stuff etc., really quite heavy (maybe 20 lbs.). I had shorten the spacers about a quarter inch that came with the rack ( believe Tom is doing that now). The price is fair for members of this thread too. Check it out Berwyn
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Berwyn Henderson





Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyThu Jun 10, 2010 12:09 pm

Another WR250R Rear Rack (Designed with options) 945348 I have one of these on my wrr, it made it thru the eastern part of TAT with a helmut bag full of things like a one gal of gas, tools, tubes,extra clothing, tire patch stuff etc., really quite heavy (maybe 20 lbs.). I had shorten the spacers about a quarter inch that came with the rack ( believe Tom is doing that now). The price is fair for members of this thread too. Check it out Berwyn
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Berwyn Henderson





Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyThu Jun 10, 2010 12:09 pm

Another WR250R Rear Rack (Designed with options) 945348 I have one of these on my wrr, it made it thru the eastern part of TAT with a helmut bag full of things like a one gal of gas, tools, tubes,extra clothing, tire patch stuff etc., really quite heavy (maybe 20 lbs.). I had shorten the spacers about a quarter inch that came with the rack ( believe Tom is doing that now). The price is fair for members of this thread too. Check it out Berwyn
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X-Racer

X-Racer



Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyThu Jun 10, 2010 8:30 pm

* thinking Berwyn has a Cat that likes to massage his keyboard *
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wjfawb0





Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyThu Jun 10, 2010 10:59 pm

I installed mine tonight. I had to go pick up some 65mm long 6x1 metric bolts to mount the rack to the frame through the provided bushings/standoffs. They ended up flush with the bottom of the welded on nuts on the fender brackets which they thread into. A 70mm bolt would have given me 5mm extra. I removed the rear plastic, removed the fender bolts and then reinstalled the rear plastic to drill guide holes from the bottom up through the frame of the bike. I then used a dremel tool with a filing bit to open up the holes to a little larger than 5/8" diameter to accomodate the standoffs.

Another WR250R Rear Rack (Designed with options) 2010_6_10_WR250R_08

Another WR250R Rear Rack (Designed with options) 2010_6_10_WR250R_09

Another WR250R Rear Rack (Designed with options) 2010_6_10_WR250R_10

Another WR250R Rear Rack (Designed with options) 2010_6_10_WR250R_11

Another WR250R Rear Rack (Designed with options) 2010_6_10_WR250R_12
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GsVs





Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Shorter Spacers   Another WR250R Rear Rack (Designed with options) EmptyTue Jul 13, 2010 6:40 am

I added a couple of picturers at the bottom of post #1 -- showing the shorter spacers ..
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gatorfan

gatorfan



Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptySun Jul 18, 2010 10:15 pm

GsVs: That is a bloody sweet set-up. Any idea on the weight limit?
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GsVs





Another WR250R Rear Rack (Designed with options) Empty
PostSubject: ??   Another WR250R Rear Rack (Designed with options) EmptyTue Jul 27, 2010 6:32 pm

The most I've ever had on mine is a Med. sized tailbag with just a few pounds of stuff inside ... -- but it uses the same mounting points as the Pro-Moto and a few others and I've seen pictures where others riders have really loaded them up. !!
gatorfan wrote:
GsVs: That is a bloody sweet set-up. Any idea on the weight limit?
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mnormand





Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyTue Jul 27, 2010 10:21 pm

I called those guys and had them make up the small rack, plus add the rotopax holes. They charged me a few more dollars to add that to their program. I rec'd the rack and spacers, but just started looking for the bolts. Of course the two big DIY stores were of no help, tomorrow I'll check with the specialty places here.

A plug for the builders... this rack is cut very nice and clean, topn otch work.
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Akasy





Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Weight limit...   Another WR250R Rear Rack (Designed with options) EmptyTue Jul 27, 2010 11:24 pm

you are spot on with that question. Not on the WRR but on other dual sports I've broken the subframe carrying fuel and a few other things. Now I admit that I ride the bikes aggessively offroad and I'm now very careful on rear rack loading. Just for reference I would take a look at the OEM rack which uses subframe braces.

gatorfan wrote:
GsVs: That is a bloody sweet set-up. Any idea on the weight limit?
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gatorfan

gatorfan



Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyMon Nov 01, 2010 9:30 pm

Here is the Automotive Machine Supply Tri-Square Rack - their mid-size rack. GsVs pics are of the Big Rack - their large size.

Another WR250R Rear Rack (Designed with options) Rack_i10
Another WR250R Rear Rack (Designed with options) Rack_i11
Another WR250R Rear Rack (Designed with options) Rack_i12
Another WR250R Rear Rack (Designed with options) Rack_i13
Another WR250R Rear Rack (Designed with options) Rack_i14
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GsVs





Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Straping bag to rack   Another WR250R Rear Rack (Designed with options) EmptyWed Feb 16, 2011 8:57 pm

Hey ....

Had a question on how I attached the tailbag to the rack.

The tailbag comes with built-in bungees - but I don't like to use bungees ! --- the tailbag also comes with straps that have a male end to attach them to soft panniers if used. You can see them on TCIproductsusa.com ..

I saw that TCI had made up some custom extension straps .. so I contacted them to see if thay could make up a female-to-female strap to connect the two ends on the tailbag together. See the pictures below -- they will show how these work -- and they work GREAT.

Tom at TCI was going to get some more female-to-female straps made up to post on his web site to sell .. but last I looked I didn't see them yet.

I bet if a couple more riders were to contact him to show interest he would make up some.

https://tciproductsusa.com/index.php?main_page=contact_us

the pictures ...

Another WR250R Rear Rack (Designed with options) TCI-Strap
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Another WR250R Rear Rack (Designed with options) TCI-WR-SL
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Another WR250R Rear Rack (Designed with options) TCI-WR-ST-1
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Another WR250R Rear Rack (Designed with options) TCI-WR-S
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And here's a couple of pictures showing the same tailbag and straps working on the TCI rack on the Super Sherpa
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Another WR250R Rear Rack (Designed with options) TCI-SS-SA
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Another WR250R Rear Rack (Designed with options) TCI-SS-SS




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JayTee





Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyThu Mar 24, 2011 9:43 pm

I just received my Automotive Machine Supply Tri-Square Rack. It included the different length spacers but no screws. Does anyone remember what size screws they used? I think I saw flat M6-1 70mm posted somewhere but not sure.
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gatorfan

gatorfan



Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyThu Mar 24, 2011 11:39 pm

JayTee wrote:
I just received my Automotive Machine Supply Tri-Square Rack. It included the different length spacers but no screws. Does anyone remember what size screws they used? I think I saw flat M6-1 70mm posted somewhere but not sure.

70mm. There are fixed nuts in the subframe. 70mm gives you just enough length to add a locknut.

I got them from Mcmaster.com. Part # 92125A258

Metric 18-8 SS Flat Head Socket Cap Screw M6 Size, 70mm Length, 1.00mm Pitch, Packs of 5

Also, the spacers are not the same length. Make sure you try it both ways so the rack sits right (I forget if the longer ones are up front or back).

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JayTee





Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyFri Mar 25, 2011 9:59 am

Thanks gatorfan, that's exactly the info I needed! I may have the rear rack powder coated to match the Wolfman side racks that I'm considering. I'll post up some pics if I go that route.

In the meantime, I'll latch up my Givi E45 to handle my commuting needs. I really like the quality and versatility of this design.
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Arkmage





Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyTue Aug 16, 2011 7:49 pm

gatorfan wrote:
Here is the Automotive Machine Supply Tri-Square Rack - their mid-size rack. GsVs pics are of the Big Rack - their large size.


What are the dimensions on this rack? I think this is the one I want.
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gatorfan

gatorfan



Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyTue Aug 16, 2011 9:32 pm

Arkmage wrote:
gatorfan wrote:
Here is the Automotive Machine Supply Tri-Square Rack - their mid-size rack. GsVs pics are of the Big Rack - their large size.


What are the dimensions on this rack? I think this is the one I want.

Go to AMS web site. They have the specs for all 3 sizes.
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Arkmage





Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) EmptyTue Aug 16, 2011 9:37 pm

maybe I'm missing something? http://www.automotivemachine.com/index.php?option=com_content&view=article&id=51&Itemid=56

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Another WR250R Rear Rack (Designed with options) Empty
PostSubject: Re: Another WR250R Rear Rack (Designed with options)   Another WR250R Rear Rack (Designed with options) Empty

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