Error code 19 WR250r

Can anyone help me, my bike gives sometimes an error code 19. When i start in in the morning it is ok. When i switch it of and start it again code 19 is comming up. The fuel pump is running and the starting motor is also spinning around but the engine wont start. According to the error code list it should be a failure in the side stand switch but i have taking it away and i connected the wires together but still the code is coming up and the bike wont start.
I appriciate your help.

Wilco

Wilco wrote:

Can anyone help me, my bike gives sometimes an error code 19. When i start in in the morning it is ok. When i switch it of and start it again code 19 is comming up. The fuel pump is running and the starting motor is also spinning around but the engine wont start. According to the error code list it should be a failure in the side stand switch but i have taking it away and i connected the wires together but still the code is coming up and the bike wont start.
I appriciate your help.

Wilco

Check your fuses.

Your post is a little confusing.

Did you say you have removed side stand?

Have you removed the safety switch and just connected the wires together?

Can you be a little clearer on what you've changed from the stock configuration?

motokid wrote:

Wilco wrote:

Can anyone help me, my bike gives sometimes an error code 19. When i start in in the morning it is ok. When i switch it of and start it again code 19 is comming up. The fuel pump is running and the starting motor is also spinning around but the engine wont start. According to the error code list it should be a failure in the side stand switch but i have taking it away and i connected the wires together but still the code is coming up and the bike wont start.
I appriciate your help.

Wilco

Check your fuses.

Your post is a little confusing.

Did you say you have removed side stand?

Have you removed the safety switch and just connected the wires together?

Can you be a little clearer on what you've changed from the stock configuration?

I have removed the safety switch which is connected to the side stand. And i have those wires connected together.

I that way i simulate that the side stand is fold in permanently.

My fuses are ok. It is a little bit strange because de error is occasionally.

clickity me please <-- same issues here - click it

Can you try reconnecting the safety switch and see if that clears up your problems?

It seems that "mod" is not very reliable.

motokid wrote:

clickity me please <-- same issues here - click it

Thanks for the link Motokid i did not see it before. I have changed the spark plug like Skierd has done but it did not help on my bike.

Because we have more WR250R bikes i will start changing electrical parts. HAs anyone suggestions where to start?

Wilco wrote:

motokid wrote:

clickity me please <-- same issues here - click it

Thanks for the link Motokid i did not see it before. I have changed the spark plug like Skierd has done but it did not help on my bike.

Because we have more WR250R bikes i will start changing electrical parts. HAs anyone suggestions where to start?

I was not suggesting you had a broken spark plug since you said your bike would run occasionally.


A place to start?

Start with reinstalling the safety switch that you removed.
Shorting those wires together like that just doesn't seem like a wise idea.

I reinstalled the safety switch but it does not help. The error code is comming back.

After cycling the key four five times the code disappears and the engine starts.

When i stop the eninge and try to start it again the the code 19 is comming back

Hopefully somebody else here will have some suggestions.

Sounds like there's still a short happening somewhere in the side-stand circuit.

But I have not had this issue and therefore can't help any more that what I've suggested so far.
Not that I was much help....

If you get it figured out PLEASE post what the problem was, and how you fixed it.

I have changed:

Spark plug
Fuses
ECU
Temp sensor in the filterbox
Neutral switch
Safety sensor on the side stand
Startrelay
All other relais beside the battery
Emergency switch (level switch)
Solenoid valve on the air intake

Stil NOT solved
It has to be a short in one of the wires. But where to look if it is occasionally!!!?

The error code suggests it's side stand related.

I'm not sure if there are other things that error code 19 represents.

Are you trying to start bike with side stand both up & down - now that you've reinstalled the side stand safety switch?

With bike in neutral? With side stand up & down?

Can you trace the path of the wires from the side stand to wherever they go?

Is it possible somewhere along the path of those wires a spot has worn through and there's contact with some other wire or part of the frame?

If it were me - given that you are getting error code 19 - I'd still be concentrating on the side stand safety switch and the wires connected to it.

I might also try disconnecting the battery and letting bike sit for 10 minutes or more then reconnecting battery and seeing if the code is still being thrown.


Again - this is just my thought process here - and based only of wild-assed guessing.

When i disconnect the battery for 30 seconds the error is gone when i cycle the key. After starting and stopping the bike several times the error code is comming back.

So there are two ways to let the code disappear:

Disconnect the battery
Cycling the key many times

It looks like a diode failure.

you've replaced everything, even the starter circuit cut-off relay,..
the only thing left is your wire harness...start looking...
pinch points, rub marks, bent pins inside the connector(!), pins pushed out of connectors...
good luck

Yes Yes Yes Yes!!!!!!!!!!!!!!!!!!!!1

I have found it.

It is a failure in the main key switch.

When i cycle the key it is connecting the main power but some times not the ECU steering current (blue/yellow to blue/black).

Now i have made a bridge (shortened) in the connector of these leads which is located under the gasoline tank (the red one).

It is also simple to simulate the error code 19 by disconnecting this connector.

[img]https://i.servimg.com/u/f43/16/63/91/46/wr25011.jpg

If any one have questions just ask.

I am happy now.

Wow, that sounds like some keen detective work. Glad you got it figured out, and thanks for posting back.

Sarah

Wilco wrote:

Yes Yes Yes Yes!!!!!!!!!!!!!!!!!!!!1

I have found it.

It is a failure in the main key switch.

When i cycle the key it is connecting the main power but some times not the ECU steering current (blue/yellow to blue/black).

Now i have made a bridge (shortened) in the connector of these leads which is located under the gasoline tank (the red one).

It is also simple to simulate the error code 19 by disconnecting this connector.

[img]https://i.servimg.com/u/f43/16/63/91/46/wr25011.jpg

If any one have questions just ask.

I am happy now.

Can you repost the photo?

Agreed. I would really appreciate this photo as I am having the same issue. Thanks

maddaddy wrote:

Wilco wrote:

Yes Yes Yes Yes!!!!!!!!!!!!!!!!!!!!1

I have found it.

It is a failure in the main key switch.

When i cycle the key it is connecting the main power but some times not the ECU steering current (blue/yellow to blue/black).

Now i have made a bridge (shortened) in the connector of these leads which is located under the gasoline tank (the red one).

It is also simple to simulate the error code 19 by disconnecting this connector.

[img]https://i.servimg.com/u/f43/16/63/91/46/wr25011.jpg

If any one have questions just ask.

I am happy now.  

Can you repost the photo?

Can anyone re-post the pic? I'm have the same problem on my 08

crazy_dave wrote:

maddaddy wrote:

Wilco wrote:

Yes Yes Yes Yes!!!!!!!!!!!!!!!!!!!!1

I have found it.

It is a failure in the main key switch.

When i cycle the key it is connecting the main power but some times not the ECU steering current (blue/yellow to blue/black).

Now i have made a bridge (shortened) in the connector of these leads which is located under the gasoline tank (the red one).

It is also simple to simulate the error code 19 by disconnecting this connector.

[img]https://i.servimg.com/u/f43/16/63/91/46/wr25011.jpg

If any one have questions just ask.

I am happy now.  

Can you repost the photo?

Can anyone re-post the pic? I'm have the same problem on my 08

My 08 did the same thing on the first day of my vacation about an hour ago. After finding this post I cycled the key a bunch of times and the code went away and it started. Would love to see that picture under the tank.