Brand new PC4, or used?
Stock header?
Did you get/use the transition piece properly from header to pipe?
If used, it might be needing a replacement of the packing inside muffler.
(just my initial thoughts)
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2008 WR250X
Gearing: 13t - 48t
Power Commander 5 / PC-V
Airbox Door Removed - Flapper glued - AIS removed
FmF Q4
Bridgestone Battlax BT-003rs